Coatings & Construction / Solution Family

Corrosion Inhibitors

Anticorrosive primer pigments and metal passivators u2014 zinc phosphate, benzotriazole, and tolyltriazole u2014 for protecting ferrous and yellow-metal substrates under industrial coatings.

Overview

Corrosion inhibitors for coatings are additives that slow the electrochemical breakdown of a metal substrate beneath a paint or primer film. In protective coatings they fall into two working classes: anodic passivating pigments that build a protective layer on steel (zinc phosphate is the workhorse), and adsorption film-formers u2014 the azoles, benzotriazole and tolyltriazole u2014 that protect copper, brass, and other yellow metals. A complete system usually needs both, because each class protects metals the other does not.

Zinc phosphate is the standard chromate-free anticorrosive pigment for primers. It passivates anodic sites on steel and is the compliant replacement for the lead and hexavalent-chromium pigments now restricted across most markets. The trade-off is honest: zinc phosphate is less aggressive than the chromates it replaced, so formulators offset it with film thickness, binder selection, and barrier pigments rather than relying on the inhibitor alone. Specify it where regulatory pressure rules out chromate and where a general-purpose primer is acceptable.

Benzotriazole (BTA) and tolyltriazole (TTA) are yellow-metal inhibitors. They form a thin, insoluble complex on copper and brass surfaces and are used where a coating must protect non-ferrous components or fasteners. Neither azole meaningfully protects bare steel, so they complement u2014 not replace u2014 a passivating pigment. TTA is the liquid-handling counterpart to crystalline BTA and is often preferred in waterborne systems for easier dosing.

Where it's used
  • Chromate-free anticorrosive primers for structural steel and industrial equipment
  • Direct-to-metal (DTM) and maintenance coatings over ferrous substrates
  • Coatings protecting copper, brass, and bronze components or trim
  • Coil and general-industrial finishes requiring yellow-metal protection
  • Waterborne primer systems where liquid-dosed inhibitors simplify formulation
Frequently asked questions
What corrosion inhibitors does RawSource supply for coatings?
For coatings, RawSource sources zinc phosphate (an anticorrosive primer pigment for ferrous substrates) and the azole yellow-metal inhibitors benzotriazole (BTA) and tolyltriazole (TTA). Sodium molybdate, sodium nitrite, and zinc nitrate are also available but are typically specified for water-treatment and oilfield corrosion control rather than coatings.
Is zinc phosphate a replacement for chromate and lead anticorrosive pigments?
Zinc phosphate is the standard chromate-free passivating pigment used in place of lead and hexavalent-chromium pigments that are now restricted in most jurisdictions. It is less aggressive than chromate, so formulators compensate through binder choice, film build, and barrier pigments. Confirm regulatory status for your application and jurisdiction.
Do benzotriazole and tolyltriazole protect steel?
No. BTA and TTA are yellow-metal inhibitors u2014 they form a protective film on copper, brass, and bronze, not on bare steel. A coating that must protect both ferrous and non-ferrous metal needs a passivating pigment such as zinc phosphate together with an azole inhibitor.
What is the difference between an anodic passivating pigment and an adsorption-film inhibitor?
An anodic passivating pigment (e.g. zinc phosphate) reacts at anodic sites on a metal surface to build a protective layer that suppresses the corrosion reaction. An adsorption-film inhibitor (e.g. an azole) adsorbs onto the metal and forms a thin barrier complex. They suit different metals and are often combined.
Disclaimer. Information on this page is provided for general reference and compiled from authoritative public sources (e.g. PubChem/ECHA). Values are typical and are not a guaranteed specification; the Certificate of Analysis (CoA) for the lot you purchase governs. Products are sold for industrial and professional use only. Nothing here is a medical, health, or efficacy claim. Always consult the current Safety Data Sheet (SDS) before handling, and confirm regulatory status, classification, and suitability for your application and jurisdiction.
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