Plastics & Polymers / Solution Family

Mineral Fillers & Extenders

Mineral fillers and functional additives for compounding u2014 ground calcium carbonate extender plus fumed silica, titanium dioxide, and amorphous silica for reinforcement, opacity, and rheology.

Overview

Mineral fillers are finely divided inorganic solids compounded into a polymer toncut cost, add stiffness, or change appearance. In plastics they fall into two jobs:nextenders such as ground calcium carbonate that displace resin volume cheaply, and functionalnfillers such as fumed silica, titanium dioxide, and amorphous silica that modify a specificnproperty u2014 reinforcement, whiteness, rheology, or surface matting. Most filled compounds usenboth an extender and one functional grade.

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Calcium carbonate is the volume workhorse: loadings of 20-40% by weight are routine in PVCnand polyolefins, and it lowers cost per part. The trade-off is mechanical u2014 high loading dropsnimpact strength and raises density unless the particle is surface-coated and the dose is balancednagainst the property target. Use a fine, coated grade where impact retention matters; use ancoarser uncoated grade where cost rules the formulation.

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The functional grades are dosed for an effect, not for volume. Fumed silica works at lownloadings, often 1-5%, as a thixotrope and reinforcing filler; titanium dioxide is the standardnwhite opacifier and also screens UV; amorphous silica serves as a matting and anti-blockingnagent in film. Specify the functional grade by the property you need, then let calcium carbonatencarry the cost-reduction load.

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Where it's used
  • Filled PVC, polyolefin, and masterbatch compounds for cost reduction and stiffness
  • White and opaque plastics, films, and masterbatch using titanium dioxide
  • Thixotropy and sag control in unsaturated polyester and adhesive systems (fumed silica)
  • Anti-blocking and matte-surface films (amorphous silica)
  • Rigid and flexible PVC profiles and pipe extended with ground calcium carbonate
Frequently asked questions
Which mineral filler should I use to cut compound cost?
Ground calcium carbonate is the standard cost-reduction extender. At 20-40% by weight in PVC or polyolefins it displaces resin volume and lowers cost per part. The trade-off is mechanical: high loading reduces impact strength and raises density, so use a fine, surface-coated grade and balance the loading against your property target.
What does fumed silica do in a plastic or resin?
Fumed silica is a pyrogenic amorphous silica used at low loadings (often 1-5%) as a thixotrope and reinforcing filler. It builds viscosity and sag resistance in liquid resin systems such as unsaturated polyester and adhesives, and adds reinforcement in rubber and sealant compounds. It works by particle effect, not by adding bulk volume.
What is the difference between fumed silica and amorphous (precipitated) silica?
Both are amorphous, non-crystalline forms of silica, distinct from respirable crystalline silica. Fumed silica is made by a high-temperature pyrogenic process and is used mainly for thickening and reinforcement at low dose. Precipitated and other amorphous silicas are made in solution and are common as matting and anti-blocking agents in film. Match the grade to the function and confirm handling against the SDS.
Does RawSource supply mineral fillers for plastics in bulk?
Yes. RawSource sources calcium carbonate, fumed silica, titanium dioxide, and amorphous silica in bulk bags, supersacks, and tanker quantities with Certificate of Analysis (CoA) and Safety Data Sheet (SDS) documentation. Send your polymer, target loading, and particle/grade requirement for a bulk RFQ.
Disclaimer. Information on this page is provided for general reference and compiled from authoritative public sources (e.g. PubChem/ECHA). Values are typical and are not a guaranteed specification; the Certificate of Analysis (CoA) for the lot you purchase governs. Products are sold for industrial and professional use only. Nothing here is a medical, health, or efficacy claim. Always consult the current Safety Data Sheet (SDS) before handling, and confirm regulatory status, classification, and suitability for your application and jurisdiction.
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