Compounding — Process Challenge

ハロゲンフリー(非ハロゲン)難燃剤

電気・電子、建築、輸送機器OEMは、RoHS/REACHおよび低煙毒性仕様に対応するためハロゲンフリー難燃剤を増加採用。リン酸エステル、金属ボレート、窒素系FRシステムへの需要が高まり、臭素系/アンチモン系化学薬品の代替としてドロップイン導入される。本ページは既存のアンチモン/鉱物系FRページでは対応しないハロゲンフリー購買担当者向け。
Updated Jun 2026
ソリューションアプローチ

RawSource supplies the base chemicals that go into these programs. We can help with product selection, grade matching, and sourcing from multiple origins for supply security.

Typical Formulation Workflow
1
Polymer & Process Definition
Identify the resin and process (extrusion, molding, film) and the targets — thermal stability, clarity, flame retardance, slip, or color.
2
Additive Selection
Match stabilizers, antioxidants, plasticizers, lubricants, flame retardants, or masterbatch carriers to the polymer and processing temperatures.
3
Compounding Trial
Confirm loading and dispersion on a compounding or molding trial, checking processability, mechanicals, and aesthetics against the control.
4
Validation & Scale-Up
Verify long-term performance (heat aging, migration, weathering) and lock the formulation, packaging, and lot specs for production.
Recommended Chemistries (6)
Triphenyl Phosphate (TPP)
CAS 115-86-6
Aryl phosphate ester; gas-phase PO-radical quenching plus condensed-phase char promotion deliver halogen-free flame retardancy (source on demand)
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Zinc Borate
CAS 1332-07-6
Releases water of hydration and forms a glassy borate char that suppresses smoke and afterglow; a synergist with ATH and Mg(OH)2 (source on demand)
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Melamine Cyanurate
CAS 37640-57-6
Nitrogen flame retardant for nylon; endothermic dissociation dilutes fuel gases and promotes flame-removing drip (source on demand)
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Aluminum Diethylphosphinate
CAS 225789-38-8
Organophosphinate FR for glass-filled engineering plastics, combining condensed-phase char with gas-phase PO-radical action (source on demand)
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Aluminum Hydroxide (ATH)
CAS 21645-51-2
特殊添加剤
Mineral FR filler
Mineral hydrate that endothermic dehydration cools and dilutes the flame as a halogen-free base-load FR
Physical Description: White solid in various forms; White odorless gr…   Appearance: Usually obtained in white, bulky, amorphous powder   融点:300 °C
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Ammonium Polyphosphate (APP)
CAS 68333-79-9
酸・塩類
Intumescent FR
Intumescent acid source that builds an expanded char barrier in halogen-free intumescent systems
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